Manufacturers across industries continue to rely heavily upon custom injection molders to help design, engineer, and produce solutions for complex applications. Not every molder is capable of delivering on these expectations, but those that are will undoubtedly insist upon exceptional injection molding quality control.
As a trusted partner to OEMs in medical, automotive, industrial, and consumer markets Kaysun is deeply committed to quality and the processes necessary to maintain it. Through strategic implementation of quality assurance initiatives and continuous improvement cycles, our customers are confident in attaining desired results.
The gaps between raw materials, demand, and delivery continue to define a very uncertain future for the plastics industry. Manufacturers, injection molders, and all others dependent on plastics are understandably at a loss.
Finding solutions generally requires finding replacements for nylon, acetal resins, polysulfone (PSU), polyphthalamide (PPA), polyphenylene sulfide (PPS), polyphenylene oxide (PPO), and syndiotactic polystyrene (SPS) — a task not easily completed in light of the catastrophic resin shortage.
When it comes to designing and launching a new injection-molded part, design engineers can always count on:
- The design drives part performance
- If something goes wrong with the part, the design is the first place to look for answers
- The importance of part design increases considerably with tight tolerance injection molding
No pressure, right?
Up until World War II, achieving necessary product functionality at the lowest cost was usually done by any means necessary. However, the war-related scarcity of materials and parts compelled General Electric engineers to find material substitutes.
Many of the substitutes reduced project costs and improved overall product performance — and the standard practice of finding cost-effective manufacturing solutions without compromising product functionality or quality was born. Today, we know it as "value analysis" for existing parts or “value engineering" for new parts.
Custom injection molding is, by nature, highly precise. Part performance and reliability hinge on production processes that ensure accurate, consistent outcomes. Being able to deliver on these nuances is often what sets custom injection molders apart — and generally typifies molders with engineers trained in scientific molding.
The resin shortage has injection molders and the larger plastics industry struggling to find balance. The late-February storm that blew into Texas and shut down 80% of U.S. resin production was the catalyst, but only one contributing factor.1
Industry authorities point to several reasons why resin supply and resin cost continue to fluctuate and how the ripple effect impacts suppliers and injection molders. A snapshot of current pricing illustrates the topsy-turvy landscape:
OEMs across many industries can attest to the benefits of plastic injection molding. It’s ideal for consistent, affordable production of a wide range of high-quality complex plastic parts that can withstand about any environment.
That’s reason enough to rank injection molding high on the list of go-to solutions, but there’s more. To better understand how and why manufacturers use the process, let’s take a look at the individual merits of the top 14 benefits of plastic injection molding (listed in no particular order):
Kaysun's commitment to excellence is well documented through certifications, including ISO 13485:2016, IATF 16949:2016, ITAR, and MedAccred Plastics accreditation.
Each certification denotes injection molding expertise within key industries. However, MedAccred places Kaysun in an elite group of custom injection molders that can capably and confidently serve the medical industry.
Receiving MedAccred Plastics accreditation once is an accomplishment. Being re-certified three years in a row as a MedAccred manufacturer — as Kaysun has — is remarkable. It unequivocally assures medical OEMs of a consistent focus on patient safety and an unparalleled benchmark of quality standards.
Plastic injection molding automation is a staple for custom injection molders, and with good reason. The speed and precision automation lends to producing extremely complex injection-molded parts is unparalleled. Automation also helps realize cost efficiencies by eliminating humans — and the related potential for error — from the process.
With so many benefits, it’s easy to understand why plastic injection molding automation is appealing to OEM and molder alike. What makes it even more valuable is when a custom injection molder has an in-house automation team available to develop creative turnkey solutions to even the toughest customer challenges.